Getting the two sides of an exposure mask to align well when making a two sided PCB is always a pain. With a simple cardboard jig it becomes easier. Quite surprisingly I have not seen this idea anywhere. The usual advise is to make a pouch of the two sides of the mask, but that does not help much when you need to turn the pcb around to expose the second side. Continue reading
It looks like my diy pcb manufacturing process is working reasonably well, so it’s time to share what I have learned. This covers printing an exposure mask, exposing, developing, etching and drilling/cutting – all the way to a finished pcb. My process is an extremely low-cost one, with minimal tools and supplies needed. The results are not perfect (more on that below), but very much adequate for my purposes, and covers all of my pcb making needs.
Creating an exposure mask
I am using regular office printing paper as the exposure mask. The paper is oiled after printing to make it translucent. Continue reading
Quite appropriately, the first board that I exposed with my UV exposure box was a timer to control the exposure. The heart of the timer is a Picaxe 08M2 microcontroller. The timer has also an inexpensive 16×2 characters LCD display (based on a HD44780 controller protocol) and a rotary encoder to set the time. The rotary includes a push button that starts and stops the timer and the exposure. An I2C I/O expander chip PCF8574 interfaces the PICAXE to the display module to save i/o pins on the microcontroller. This way even a small 8-pin microcontroller can be used. Continue reading
One of the major hurdles when making printed circuit boards at home is to solve how to transfer the PCB design to a copper clad board so that the extra copper can then be etched away. You can print transparencies with your printer and you can get inexpensive photosensitive boards but you still need some source of ultraviolet light for transferring the design to the board. I found some inexpensive 5mm UV leds on eBay and decided to give this a try. Other people had reported success so I was confident that this would work. Of course this is a chicken-or-the-egg type of problem. You need to be able to expose one PCB in order to make a device that you can use to expose PCB’s. Luckily I had access to the tools required. You could also easily construct this on veroboard.
I had an old A4/letter size scanner that was no longer producing sharp scans. The top part with the bed and lid looked just perfect Continue reading